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What do you cut horse stall mats with? #4918674 01/18/14 08:54 PM
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Mathp Offline OP
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Need to cut down to 4x4, 1" mat. What have you used successfully? Would it hurt the blade on a circular saw?


https://i1268.photobucket.com/albums/jj570/mathp/9542e851.jpgIMG]http://i1268.photobucket.com/albums/jj570/mathp/LlanoBucksdownsized_zps6632cebe.jpg[/IMG]
Re: What do you cut horse stall mats with? [Re: Mathp] #4918735 01/18/14 09:34 PM
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maximum Offline
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are you referring to the rubber
mats built like a truck mudflap?
use a stanley utility knife with a
good blade and score one side as
deep as possible down your line, then
flip it over and pull up on one side
and it will bend where it was scored
on the underside and cut down that line.

i'd think it would get the blade on your saw
too hot and ruin it, maybe the saw too.

Re: What do you cut horse stall mats with? [Re: Mathp] #4918737 01/18/14 09:37 PM
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JoshW Offline
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The saw won't cut it. The best thing to do is go to a hardware store and get what's called a belt or carpet knife. We use them at work cutting 1/2-3/4" conveyor belt with no problem



Re: What do you cut horse stall mats with? [Re: Mathp] #4919117 01/19/14 01:56 AM
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Originally Posted By: Mathp
Need to cut down to 4x4, 1" mat. What have you used successfully? Would it hurt the blade on a circular saw?


Used a worm drive circular saw with a combination (rip/crosscut) carbide tipped blade to cut livestock mats for our tower blind....no problems, worked great!

One tip, as you cut the material, try to not let the saw kerf close up, has a tendency to bind the blade and tougher to feed the saw. Another trick is to temporarily screw the mat on both sides of the cut line to a piece of wood for support, then make the cut through both the wood & rubber....keeps the saw kerf from closing back. When finished cutting remove the screws...rubber is self healing, hole will disappear.


Re: What do you cut horse stall mats with? [Re: Mathp] #4921890 01/20/14 05:47 PM
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TxAg Offline
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Just use a utility knife and repeatedly score your line. Here's a tip: a line of WD-40 down your line will make the cutting go even faster.

Re: What do you cut horse stall mats with? [Re: JoshW] #4938381 01/28/14 12:14 PM
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Originally Posted By: JoshW
The saw won't cut it. The best thing to do is go to a hardware store and get what's called a belt or carpet knife. We use them at work cutting 1/2-3/4" conveyor belt with no problem


I file my sharp before using

Re: What do you cut horse stall mats with? [Re: Mathp] #4940936 01/29/14 01:21 PM
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SGIB Offline
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Do you like this for reducing noise over carpet or the advantage of brushing out the mud?

Re: What do you cut horse stall mats with? [Re: SGIB] #4940992 01/29/14 01:47 PM
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Three or four years ago, I did indeed burn up a circular saw trying to cut some 1" mats to fit some dog runs. I decided the solution was to get a handsaw and have at it.

But one of my Latino workers, an immigrant from El Salvador (legal, with a green card), procured a serrated steak knife, just like one you'd use on your rib-eye. As I watched slack-jawed, he calmly sawed away with the steak knife and cut the mats to fit with hardly any effort at all.

This is the same guy that, when I brought my Weed Eater to work to do some edging around the property, just shook his head, retrieved a machete out of his truck, and edged the whole place with some expert chopping. After he finished, he pulled out a bastard file, touched up the machete blade, and returned it to his truck.

Sometimes the ancient, time-tested methods trump the modern ways.....


"For every complex problem there is an answer that is clear, simple.....and wrong." H. L. Mencken
Re: What do you cut horse stall mats with? [Re: dcrancher] #4955331 02/05/14 05:11 PM
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I have not used these mats before but I have seen them recommended on here many times. My bet is there are more quiet than carpet over plywood and allow me to use a rolling chair at the same time. I'm also hoping it will provide insulation for the floor as well at 1" thick.


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Re: What do you cut horse stall mats with? [Re: Mathp] #4955409 02/05/14 05:46 PM
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They are great in blinds. Quiet and don't soak dirt up like carpet. Chairs roll on them easy.

Re: What do you cut horse stall mats with? [Re: Mathp] #4956952 02/06/14 10:20 AM
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we put rubber 1" flooring in all our box blinds to keep the noise down, plus the chairs roll easier on it versus carpet and yes you can sweep them out pretty easy.
we use a NEW curved blabde utility knife and it works wells.....you may have to score it first then simply work it a few times across the scored line and you should be ble to cut it fairly easily.
we have used the 1" heavy rubber mats from Tractor Supply or actual rubber flooring material used in the weight rooms at workout facilities



Gary Harris
Quality Floors
Gary@qualityfloorsoftexas.com
Re: What do you cut horse stall mats with? [Re: Mathp] #4958873 02/07/14 01:08 AM
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Box cutter long straight edge ( i used my metal 48 inch level) and WD-40. Spray the WD-40 along the line you want to cut. The blade glides through with the aid of the WD-40. Learned it here on the forum. Was skeptical but it worked

Re: What do you cut horse stall mats with? [Re: Mathp] #4962070 02/08/14 02:49 PM
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A jigsaw works good. With a wood (crosscut/ course )blade. I went to Harbor Freight and got a cheap jigsaw there.

Last edited by shightower; 02/08/14 02:52 PM.
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