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Cutting out a blade blank made simple. #3005547 02/11/12 06:24 PM
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Bush Monkey Knives Offline OP
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3/16 1095 + water + abrasive particles + 40,000 psi = a Model-1 2G blade blank









Thanks for taking a look.
www.BushMonkeyKnives.com


Last edited by Bush Monkey Knives; 02/12/12 03:46 AM.
Re: Cutting out a blade blank made simple. [Re: Bush Monkey Knives] #3005626 02/11/12 07:31 PM
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pegasaurus Offline
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Cool. Never used one before. Do you have to drill a starter hole or will it bore it's way through to start the cut



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Re: Cutting out a blade blank made simple. [Re: pegasaurus] #3005701 02/11/12 08:34 PM
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bucksnbass357 Online Content
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Very cool Jeff. Sure love my model 1.


Re: Cutting out a blade blank made simple. [Re: pegasaurus] #3006389 02/12/12 01:57 AM
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Originally Posted By: pegasaurus
Cool. Never used one before. Do you have to drill a starter hole or will it bore it's way through to start the cut

Water jets will bore right through most anything but the machines are very expensive.

I assume you are having that farmed out?



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Re: Cutting out a blade blank made simple. [Re: MikeC] #3006581 02/12/12 03:05 AM
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Oh for an abrasive waterjet and a day of unsupervised play...

We always had to sub ours out to a fab shop just down the road, but I loved to watch those guys operate. Cuts glass just like butter.


Re: Cutting out a blade blank made simple. [Re: KC] #3006604 02/12/12 03:19 AM
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Thanks for taking a look. The waterjet is a fascinating machine. My waterjet is a 64.5" vertical bandsaw that I made some modifications to - works great for a fefw blades or at a time.

I am honored that I was commissioned to make 21 Model-1 knives for active Marines who will deploy later this year. The waterjet was the obvious place to start this project.

Semper Fidelis,

Jeff


Re: Cutting out a blade blank made simple. [Re: Bush Monkey Knives] #3006613 02/12/12 03:24 AM
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Neat! Does the water jet cut finer than a lazer? What are the advantages? Thanks


Last edited by Chief Joe; 02/12/12 03:25 AM.


"It is the same boiling water that softens the rice, which hardens the egg." It's not always about the circumstances, but what you are made of....
Re: Cutting out a blade blank made simple. [Re: Chief Joe] #3006628 02/12/12 03:30 AM
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Chief,

Good question. The waterjet does not heat and therefore change the steel. A waterjet is normally used to cut >1/4" steel. Lasers are great for thinner stock and cutting where heating the steel is unimportant. Lasers cut faster.

Now you know the full extent of my waterjet and laser knowledge - lol

Originally Posted By: Chief Joe
Neat! Does the water jet cut finer than a lazer? What are the advantages? Thanks



Last edited by Bush Monkey Knives; 02/12/12 03:33 AM.
Re: Cutting out a blade blank made simple. [Re: Chief Joe] #3006631 02/12/12 03:31 AM
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Originally Posted By: Chief Joe
Neat! Does the water jet cut finer than a lazer? What are the advantages? Thanks


Well a water jet cuts cool unlike a laser and doesn't leave the big nasty burrs like a laser usually does. The water jets that I've been around are extremely loud tough, got to have some ear protection around them.



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Re: Cutting out a blade blank made simple. [Re: MikeC] #3006743 02/12/12 04:16 AM
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I have never seen one operate. I'll have to look one up. Maybe youtube? I only have first hand with plazma and a small amount of lazer. Didin't think there was enough heat involved. I'd like to see your conversion! thanks




"It is the same boiling water that softens the rice, which hardens the egg." It's not always about the circumstances, but what you are made of....
Re: Cutting out a blade blank made simple. [Re: Chief Joe] #3006956 02/12/12 05:50 AM
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cheater lol just kidding buddy, looks great



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Re: Cutting out a blade blank made simple. [Re: DSST_Construction] #3007135 02/12/12 09:59 AM
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VERY INTERESTING SUBJECT



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it is the illusion of knowledge.--Stephen Hawking
Re: Cutting out a blade blank made simple. [Re: blackcoal] #3007295 02/12/12 02:22 PM
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Re: Cutting out a blade blank made simple. [Re: Chief Joe] #3007541 02/12/12 04:04 PM
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Originally Posted By: Chief Joe
I have never seen one operate. I'll have to look one up. Maybe youtube? I only have first hand with plazma and a small amount of lazer. Didin't think there was enough heat involved. I'd like to see your conversion! thanks


You might be surprised at just how little heat it takes to change the grain structure in an annealed piece of steel. Just getting the steel to hot in one place when grinding the blade can cause it to warp or twist during heat treat if it isn't done right.
I know a guy who has a CNC plasma cutter and he has offered to profile blades for me but I said no thanks. I don't like adding unknown variables into my blades and with a good 36 grit belt profiling blades is one of the quickest parts of the process for me anyway. Now if I had access to a waterjet that might be a different story.



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Re: Cutting out a blade blank made simple. [Re: MikeC] #3008541 02/12/12 11:48 PM
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If for sale, how much for one of these knives BMK?


Re: Cutting out a blade blank made simple. [Re: TractorTek/RedNek] #3008623 02/13/12 12:13 AM
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Hey congrats on the order for the Marines!


Re: Cutting out a blade blank made simple. [Re: chopsknives] #3008891 02/13/12 01:27 AM
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Thank you. PM me if you are interested in a Model-1 at a reduced price. I will get as many as needed from the waterjet and can therefore cut production cost.


Last edited by Bush Monkey Knives; 02/13/12 01:06 PM.
Re: Cutting out a blade blank made simple. [Re: Bush Monkey Knives] #3010131 02/13/12 03:04 PM
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I do like the Model 1. Good looking knife. If I ever get my bill to Chops paid off, this is next on the list!



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Re: Cutting out a blade blank made simple. [Re: cwctx] #3024958 02/18/12 05:20 PM
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Thanks to two very gracious people I get to be part of a project that will put 21 of these into the hands of Marines set to deploy later this year.




Last edited by Bush Monkey Knives; 02/18/12 05:22 PM.
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